
Held at the Blue Hall
in Stockholm City Hall. Also venue for Nobel
Peace Prize, over 400 people from around the
world attended. |
Superior
Trailer Works
Innovative
Designs and Low Weight = Productivity
No one in our line of business
can compete with us on weight, explained Jay N.
Pocock accompanied with his father Jay Jack
Pocock, co-owners and managers of Superior Trailer Works
in Fontana, California. The company produces bodies
for truck and trailers used mainly for aggregate construction
materials.
Superior Trailer Works was one of the two winners of
the Swedish Steel Prize 2003 for its innovative way
of using thin hot-rolled and cold-reduced ultra-high
strength steel sheet in their products.
Jay Pocock is by no means shy about explaining the advantages
of the products manufactured by Superior Trailer Works
and the benefits their products provide to their customers.
He can easily prove to any doubter the benefits of Superiors
products. Its all in the math - the more
you can haul to more money a trucker can earn,
explained Jay.
The company has grown steadily since he and his father
took over the operations in Fontana. Today, products
from Superior Trailer Works dominate among the many
dump trucks in the construction arena in Southern California.
As a rough estimate, Jay believes that Superior has
around 90 percent of the regional marker share for new
transfers, 10-wheelers and Superdump rigs sold every
year.
Focus on Customer Benefit
Jay Pocock is convinced that the successes of the company
are due to the firms determined focus on innovative
products are a benefit to the customer. This is not
always easy in a country in which the myth of the independent
trucker is as strong and independent as that of the
western cowboys image.
We obviously have many haulers to whom form is
more important than function, says Jay Pocock
and points at the passing truck with a shiny stainless
steel tailgates mounted on the outside, bright exhaust
pipe and motifs painted on the doors. But there is also
growing awareness of the fact that profitability is
vital in this line of business too. The change is driven
by the increasingly strict enforcement of equipment
safety from organizations like the CHP.
If the gross vehicle weight is too high, the truck
must be unloaded just where it is, explains Jay
Pocock. And if only one axle is overloaded, the
load will have to be redistributed. The driver is instructed
to transfer the load so that the weight is distributed
as specified in the regulations onto each axle.
So the competition in this line of business is fierce
and the winner most often is the hauler who can carry
the most load in the shortest time - productivity.
Less is More
In the view of Jay Pocock, the companys operations
are based on a simple basic theory:
Less is worth more.
This is true all the way, he explains. Less
material, simpler production, less welding and shorter
assembly time is always more profitable. But for the
customer to benefit fully, the material used must also
weigh less. So the steel must be stronger.
Todays successes recorded by Superior Trailer
Works actually began with a fundamental discussion back
in the late 1980s. This resulted in determined work
aimed at reducing weight and improving quality.
But the great leap forward did not come until
we got in touch with SSAB Swedish Steel in the USA,
declares Jay. The steel grades we then started
using were far better than anything we had seen before.
We can now use thinner material, since the good formability
of the steel enables us to optimize our designs.
A truck body for construction work basically consists
of a box, which must hold the load in place in transit,
must be strong and must be easy to maintain.
But if a totally box-shaped design is to stay
together, a great deal of material would be needed,
explains Jay. The trailer would then be very heavy
and some points in the design would be sensitive. The
load presses down the parts of the body floor that are
outside the sub-frame of the trailer or truck. The walls
of the box are subjected to high forces and soon hang
outside the frame of the structure.
The bodies supplied by the Superior Trailer Works have
a large volume or area, allowing more legal load capacity,
but due to the design features that give it rigidity,
thinner sheet steel can be used. The trailer and sub-frame
are made of 3 mm thick hot-rolled, extra-high strength
Domex 700 MC (100XF) steel.
Economy is the Strongest Argument
Economy is the best sales argument for the Superior
Trailer Works. All freight to a construction site is
usually paid on a per-ton basis. Jay picks up a calculator
and a piece of paper.
A new Superior Superlight Transfer is about
2500 lbs. lighter than a conventional design. In total,
this amounts to more than one ton of extra load. At
the average prices, this gives an additional $7,000
per year in increased revenue for every rig operating
one shift. Our bodies are never the cheapest, but the
extra cost is quickly recovered. After that, its
pure profit for the customer.
Jay quickly sketches a number of examples of how he
has managed to use extra-thin high strength material
by bending a flange in the sheet before the material
is welded. By doing this, the joint was moved to an
area that was not sensitive to loading fatigue.
I picked up a few ideas for this from the SSAB
Sheet Steel Handbook, he says.
The principles are actually simple. Reinforcement folds
in places where the sheet is subjected to high loads
enable the floor of the trailer body to be made of 1.9
mm thick Docol 1200DP (175DP). Profiles of the same
material are welded at the top and bottom edges to produce
box sections. The same principle is also used in the
center of the sidewalls of the trailer boxes.
The sides, front and rear doors
are made of 1.52 and 1.22 mm thick Docol 1200DP (175DP).
When the front and long sides are joined together, the
end result is a very sturdy designed trailer box.
Impressed by the Wear Resistance
Superiors design has increased the strength by
up to 100 percent. The weight reduction has been about
20 percent, according to Jays calculations. The
body hardly shows that the trucks have been loading
and dumping abrasive materials like asphalt and gravel.
There are hardly any scratches in the sheet and
the load obviously slides easily on the surface
the wear characteristics on this material are excellent,
according to Jay.
The combination has other advantage too,
says Jay. After an average of seven years, most
heavy use customers are looking at investing in a new
rig and the older truck still has very good residual
value.
Quality and low weight give equipment owners high resale
value.
It pays to show the customer how to earn more
revenue by hauling more material per load, declares
Jay Pocock. Superior Trailer Works is always looking
for ways to deliver a better quality working life
style.
Superior Trailer Works has been manufacturing quality,
innovative trailers and boxes for the construction trucking
industry in this state since 1935. Today, mainly
due to the unfriendly business environment here, we
are the only major construction (transfer) trailer manufacturer
left in the state.
Supporting The Industry
CDTOA and its members have been big supports of Superior
and Superior has reciprocated that support. CDTOA
and its main monthly publication, the California Transportation
News, is a source of many leads for our company,
explained Jay. Theres not a better source
of industry relevant information for the construction
trucker in the state and probably the U.S., said
Jay. We would like to thank all the truckers who
see the importance of supporting CDTOA and Superior
Trailer Works. |